Husqvarna 701 Enduro: Rally Tank Upgrade Guide

Hey guys! Are you a proud owner of a Husqvarna 701 Enduro and itching to transform it into a rally-ready beast? One of the most impactful upgrades you can make is installing a rally tank. This modification not only enhances the bike's aesthetics but also significantly extends its range, making those long-distance adventures a reality. This guide will walk you through everything you need to know about Husqvarna 701 Enduro rally tank upgrades, from choosing the right tank to installation tips and tricks. Let's dive in!

Why Upgrade to a Rally Tank?

So, why should you even bother with a rally tank? The stock fuel capacity on the Husqvarna 701 Enduro is decent for shorter rides, but it quickly becomes a limiting factor when you start planning longer trips or exploring remote areas where gas stations are few and far between. A rally tank dramatically increases your fuel capacity, providing you with the freedom to roam further without constantly worrying about running dry. Imagine embarking on an epic cross-country adventure without the stress of fuel stops every few hours – that's the kind of peace of mind a rally tank offers.

Beyond the increased range, rally tanks often come with additional benefits. Many aftermarket options are made from durable materials like high-impact plastic or even carbon fiber, offering better protection for your bike's engine and components in case of a fall. Plus, let's be honest, a rally tank simply looks cool! It gives your 701 Enduro that aggressive, Dakar-inspired look that's sure to turn heads wherever you go. Installing a rally tank can also improve the weight distribution of your bike, especially when the tank is full. This can lead to better handling and stability, particularly on challenging terrains. The added weight is often positioned lower on the bike, which helps to lower the center of gravity and improve overall balance. This is particularly beneficial when navigating technical trails or riding in sandy conditions.

From a practical standpoint, a rally tank can save you time and money on long trips. Fewer fuel stops mean more time spent riding and exploring, and less money spent on overpriced gas in remote locations. It's an investment that pays off in terms of both convenience and enjoyment. Moreover, a rally tank often integrates seamlessly with other rally-style modifications, such as navigation towers, upgraded lighting systems, and more robust protection components. This allows you to create a cohesive and highly capable adventure bike that's ready to tackle any challenge. For those who participate in organized rally events or off-road races, a rally tank is practically a necessity. The increased fuel capacity ensures that you can complete the stages without needing to refuel, giving you a competitive edge over riders with smaller tanks. All these factors combine to make a rally tank a worthwhile upgrade for any serious Husqvarna 701 Enduro rider looking to expand their horizons and push their bike to its full potential.

Choosing the Right Rally Tank for Your 701 Enduro

Alright, you're sold on the idea of a rally tank – awesome! But with so many options available, how do you choose the right one for your Husqvarna 701 Enduro? The first thing to consider is capacity. Rally tanks come in various sizes, typically ranging from around 12 liters to over 20 liters. Think about the type of riding you plan to do. If you're mostly doing weekend trips, a smaller tank might suffice. But if you're planning serious expeditions, a larger capacity tank is a must.

Next up is material. Most rally tanks are made from high-density polyethylene (HDPE) plastic, which is durable, lightweight, and resistant to impacts. Some higher-end options are made from carbon fiber, which offers even greater strength and weight savings, but comes at a higher price. Consider your budget and the level of protection you need. If you frequently ride in rocky or challenging terrain, a more robust material might be worth the investment. Another crucial factor is compatibility. Make sure the rally tank you choose is specifically designed for the Husqvarna 701 Enduro. While some universal tanks might fit with modifications, it's always best to go with a model that's engineered for your bike. This ensures proper fitment, secure mounting, and seamless integration with your bike's existing components. Check the manufacturer's specifications and read reviews from other 701 Enduro riders to confirm compatibility before making a purchase.

Installation is another important consideration. Some rally tanks are relatively easy to install with basic tools, while others require more advanced mechanical skills. Read the installation instructions carefully and assess your own abilities. If you're not comfortable tackling the job yourself, it's best to have a professional mechanic install the tank. Also, consider the aesthetics of the rally tank. While functionality is paramount, you'll also want a tank that complements the look of your bike. Rally tanks come in various shapes, sizes, and colors, so choose one that you find visually appealing. Look for tanks that have a sleek and integrated design, rather than something that looks like an afterthought. Finally, don't forget to factor in the cost of any additional accessories or modifications that may be required. Some rally tanks may require a different fuel pump, fuel lines, or other components. Be sure to research all the necessary parts and factor them into your budget. By carefully considering these factors, you can choose a rally tank that perfectly suits your needs and enhances your Husqvarna 701 Enduro's capabilities.

Installation: Getting Your Hands Dirty

Okay, you've got your rally tank – time to get your hands dirty! Before you start, make sure you have all the necessary tools and equipment. This typically includes a set of wrenches, sockets, screwdrivers, pliers, and potentially some specialized tools depending on the tank you've chosen. Also, it's a good idea to have a clean workspace and some rags or towels to wipe up any spills.

The first step is to remove the stock fuel tank. This usually involves disconnecting the fuel lines, removing any mounting bolts, and carefully lifting the tank off the bike. Be sure to consult your bike's service manual for specific instructions, as the procedure may vary slightly depending on the model year. Once the stock tank is removed, you'll need to prepare the bike for the new rally tank. This may involve installing new mounting brackets, relocating the fuel pump, or making other modifications as required by the tank manufacturer. Follow the instructions that came with your rally tank carefully, and don't hesitate to ask for help if you're unsure about any step.

Next, carefully install the rally tank onto the bike, making sure it's securely mounted and properly aligned. Connect the fuel lines and any other necessary components, and double-check all connections to ensure there are no leaks. It's also a good idea to test the fuel pump and fuel level sensor to make sure they're functioning correctly. Once you're satisfied that everything is properly installed, refill the tank with fuel and check for any leaks or issues. Start the bike and let it idle for a few minutes to ensure that the fuel system is working properly. Finally, take the bike for a short test ride to check the handling and make sure the tank doesn't interfere with your riding position or movements. If you encounter any problems during the installation process, don't hesitate to consult a professional mechanic. They can help you troubleshoot any issues and ensure that the rally tank is installed safely and correctly. Remember, safety should always be your top priority when working on your bike. Take your time, follow the instructions carefully, and don't be afraid to ask for help if you need it. With a little patience and effort, you can successfully install a rally tank on your Husqvarna 701 Enduro and transform it into a true adventure machine.

Tips and Tricks for a Smooth Installation

To ensure a smooth and hassle-free rally tank installation on your Husqvarna 701 Enduro, here are some handy tips and tricks:

• Read the Instructions Thoroughly: Before you even think about picking up a wrench, take the time to read the installation instructions from start to finish. This will give you a clear understanding of the process and help you avoid any costly mistakes.
• Gather All Necessary Tools: Make sure you have all the tools you'll need before you begin the installation. This will save you time and frustration, as you won't have to interrupt the process to search for a missing tool.
• Protect Your Bike's Finish: Cover any exposed parts of your bike with a soft cloth or tape to prevent scratches or damage during the installation process.
• Take Photos as You Go: As you disassemble the stock fuel tank and other components, take photos of each step. This will serve as a visual reference when you're reassembling everything, especially if you're not familiar with the process.
• Label Everything: Use masking tape and a marker to label any wires, hoses, or connectors that you disconnect. This will help you avoid confusion when you're reconnecting everything.
• Use Anti-Seize Lubricant: Apply a small amount of anti-seize lubricant to the threads of any bolts or screws that you're installing. This will prevent them from seizing up in the future and make them easier to remove.
• Tighten Bolts to the Correct Torque: Use a torque wrench to tighten all bolts and screws to the manufacturer's recommended torque specifications. This will ensure that everything is properly secured and prevent any damage to the components.
• Check for Leaks: After you've completed the installation, carefully inspect all fuel lines and connections for any leaks. If you find any leaks, tighten the connections or replace any damaged parts.

By following these tips and tricks, you can make the rally tank installation process on your Husqvarna 701 Enduro much easier and more enjoyable. Remember to take your time, be patient, and don't be afraid to ask for help if you need it.

Maintaining Your Rally Tank

Once your rally tank is installed, proper maintenance is crucial to ensure its longevity and performance. Regularly inspect the tank for any signs of damage, such as cracks, leaks, or dents. Pay close attention to the mounting points and fuel line connections, as these are common areas for problems to develop. If you notice any damage, address it promptly to prevent further issues.

Keep the tank clean by washing it regularly with soap and water. Avoid using harsh chemicals or abrasive cleaners, as these can damage the tank's surface. For stubborn stains or dirt, use a mild plastic cleaner specifically designed for motorcycle fuel tanks. Also, inspect the fuel lines and fuel pump regularly to ensure they are in good condition. Replace any worn or damaged parts as needed to maintain optimal fuel flow. It's also a good idea to drain the tank periodically, especially if you store your bike for extended periods of time. This will prevent the fuel from deteriorating and causing problems with the fuel system. When draining the tank, be sure to dispose of the fuel properly according to local regulations.

Finally, consider using a fuel stabilizer additive to prevent fuel degradation, especially if you live in an area with high humidity or temperature fluctuations. Fuel stabilizers can help keep your fuel fresh and prevent the formation of gum and varnish, which can clog fuel lines and injectors. By following these simple maintenance tips, you can keep your rally tank in top condition and ensure that it provides reliable performance for years to come. Regular maintenance not only extends the life of your tank but also helps to maintain the overall performance and reliability of your Husqvarna 701 Enduro.

Conclusion

Upgrading to a rally tank is a fantastic way to enhance the capabilities of your Husqvarna 701 Enduro. It provides increased fuel capacity, improved aesthetics, and added protection, making it a worthwhile investment for any serious adventure rider. By choosing the right tank, following the installation instructions carefully, and maintaining it properly, you can enjoy years of trouble-free riding. So go ahead, embrace the adventure, and take your 701 Enduro to the next level with a rally tank upgrade! Safe riding, guys!